China OEM 12b-1, 10b-1, 16b-1, 32b-1 Precision Roller Drive Chain

Product Description

Product Description

Roller chain on various machine equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement

1, Chain types: agricultural chain, drop forged rivetless chain, Roller Chain, conveyor chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case

Detailed Photos

 

Product Parameters

 

Packaging & Shipping

1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.

Our Advantages

Company Profile

We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.

Please watch our process steps as below
(1) punch its outer plate and inner plates

(2)Shot peening workshop

(3) heat treatment workshop

(4) assembly preparation

(5) pins process

(6) Tensile Properties Test before shipment

 

After Sales Service

Our products can be repaired or replaced the new parts with free cost in 3 months.

FAQ

Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:

1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.

2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.

3)The quantity of order.

2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.

3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.

4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.

5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CHINAMFG on these roller chains or conveyor chains;
middle chain type: MOQ is 1000 CHINAMFG on these roller chains or conveyor chains;
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CHINAMFG on these roller chains or conveyor chains;

I hope we can do business together, and look CHINAMFG to hearing from you soon
 

Standard or Nonstandard: Standard
Application: Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Mining Equipment, Agricultural Machinery, Industry
Surface Treatment: Shot Peening
Structure: Roller Chain
Material: Alloy
Type: Short Pitch Chain
Samples:
US$ 4.6/Meter
1 Meter(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

drive chain

What are the benefits of using a drive chain with low maintenance requirements?

Using a drive chain with low maintenance requirements offers several benefits in industrial applications. Here is a detailed explanation:

  • Reduced Downtime: A drive chain with low maintenance requirements minimizes the need for frequent inspections, lubrication, and adjustments. This reduces the downtime associated with maintenance activities, allowing for longer periods of uninterrupted operation and increased productivity.
  • Cost Savings: With low maintenance requirements, there is a reduction in the labor, time, and cost associated with regular maintenance tasks such as lubrication, cleaning, and tension adjustments. Additionally, the longer intervals between maintenance cycles result in lower overall maintenance expenses.
  • Increased Reliability: Drive chains with low maintenance requirements are designed to be highly reliable and durable. They are engineered to withstand the demands of continuous operation without frequent maintenance interventions. This enhances the reliability of the chain, reducing the risk of unexpected failures or breakdowns that can disrupt production processes.
  • Extended Chain Life: Drive chains with low maintenance requirements often incorporate features such as self-lubricating capabilities, corrosion-resistant coatings, or sealed designs. These features help to protect the chain from wear, corrosion, and contaminants, extending its service life and reducing the frequency of chain replacements.
  • Improved Safety: Low maintenance drive chains contribute to improved safety in the workplace. With reduced maintenance requirements, there is a decreased need for personnel to access or interact with the chain system, minimizing the risk of accidents or injuries associated with maintenance activities. Additionally, reliable chain performance resulting from low maintenance helps ensure the safe operation of machinery and equipment.
  • Simplified Maintenance Routine: Drive chains with low maintenance requirements often have simplified maintenance routines. They may incorporate features such as easy-to-access lubrication points, quick-release pins, or self-adjusting mechanisms. These features simplify the maintenance process, making it more efficient and less time-consuming.
  • Enhanced Operational Efficiency: A drive chain with low maintenance requirements allows for continuous operation with minimal interruptions for maintenance. This enhances overall operational efficiency, as production processes can run for longer periods without the need for frequent stops or maintenance-related downtime.

It is important to note that even drive chains with low maintenance requirements still require periodic inspections to ensure proper functioning and detect any signs of wear or damage. However, the intervals between maintenance tasks are extended compared to traditional drive chains, resulting in improved operational efficiency and cost savings.

By utilizing drive chains with low maintenance requirements, industrial operators can benefit from reduced downtime, cost savings, increased reliability, extended chain life, improved safety, simplified maintenance routines, and enhanced operational efficiency in their applications.

drive chain

Can a drive chain be used in a power generation system?

Yes, a drive chain can be used in certain types of power generation systems as a method of power transmission. Here is a detailed explanation:

In power generation systems, the purpose is to convert a primary energy source into electrical power. While drive chains are not commonly used in large-scale power generation applications like turbines or generators, they can be employed in specific scenarios, such as:

  • Small-Scale Power Generation: In small-scale power generation systems, such as micro-hydropower or wind turbines, drive chains can be utilized to transmit rotational motion from the turbine or rotor to a generator. The chain connects the rotating components, ensuring efficient power transmission.
  • Linkage Mechanisms: Drive chains can be used in mechanical linkage mechanisms within power generation systems to transmit motion or force between various components. These mechanisms can be found in applications such as valve control systems, fuel feeders, or governor systems.
  • Ancillary Devices: Drive chains may also be employed in ancillary devices within power generation systems, such as tensioners, clutches, or braking mechanisms.

It’s important to note that the selection and application of drive chains in power generation systems require careful consideration of factors such as load, speed, torque, and environmental conditions. Additionally, regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in these applications.

While drive chains have their applications in power generation systems, it is essential to consult with experts or manufacturers to determine the most suitable and efficient power transmission method for a specific power generation setup.

drive chain

How do you inspect and maintain a drive chain?

To inspect and maintain a drive chain, follow these steps:

  1. Regularly inspect the chain for signs of wear, damage, or elongation. Look for worn-out links, damaged rollers or plates, and signs of corrosion.
  2. Clean the chain to remove dirt, debris, and any built-up lubricant. Use a suitable cleaning agent and a brush to carefully clean the chain, and ensure it is thoroughly dried before lubrication.
  3. Check the tension of the chain to ensure it falls within the manufacturer’s specified range. Adjust the tension if necessary, following the manufacturer’s guidelines.
  4. Inspect the alignment of the chain on the sprockets. Misalignment can cause uneven wear and decreased performance. Adjust the alignment if necessary, following the manufacturer’s instructions.
  5. Apply the recommended lubricant to the chain as per the manufacturer’s guidelines. Proper lubrication reduces friction, minimizes wear, and prevents corrosion.
  6. Periodically recheck the chain for any signs of wear, damage, or inadequate lubrication. Address any issues promptly through repairs or replacement of damaged components.
  • Monitor the chain’s overall condition during operation. Pay attention to any unusual noise, vibrations, or changes in performance, as these can indicate potential issues with the chain.
  • Inspect the sprockets for signs of wear, such as worn teeth or excessive tooth profile deviation. Worn sprockets can accelerate chain wear and reduce overall performance.
  • Check the chain for proper lubrication. Ensure that the lubricant is evenly distributed along the entire length of the chain and that there are no dry or excessively lubricated areas.
  • Measure the chain’s elongation using a chain wear gauge or by comparing its length to a new chain of the same pitch. Excessive elongation can lead to poor performance and should be addressed by replacing the chain.
  • Inspect the chain tensioners, guides, or tensioning systems (if applicable) for proper function and wear. These components help maintain proper tension and alignment of the chain.
  • Keep the chain free from dirt, debris, and contaminants that can accelerate wear and cause damage. Regularly clean the chain and its surrounding components using appropriate cleaning agents and methods.
  • Follow the manufacturer’s recommended maintenance schedule for the specific chain type and application. This may include periodic lubrication, tension adjustment, and component replacement.
  • Keep accurate records of maintenance activities, including inspection dates, lubrication intervals, and any maintenance or repair actions taken. This helps track the chain’s history and ensures proper maintenance over its lifespan.
  • Consult the manufacturer’s guidelines and specifications for specific maintenance requirements and recommendations for the particular drive chain model and application.
  • By following these inspection and maintenance practices, you can ensure that the drive chain remains in good condition, performs optimally, and has an extended service life.

    China OEM 12b-1, 10b-1, 16b-1, 32b-1 Precision Roller Drive Chain  China OEM 12b-1, 10b-1, 16b-1, 32b-1 Precision Roller Drive Chain
    editor by CX 2023-10-10